Imported machine installation — a checklist for Indian plants
What changes when the machine arrives in containers from Japan, Taiwan or Europe, and what to arrange before it lands.
Eleven decisions that have to be closed before the machine reaches the gate. Every one of them costs more to change afterwards.
An installation that starts with open questions does not save time. It moves the decisions to the worst possible moment, when the machine is on the floor and everybody is waiting.
Final position on the plant grid, dimensioned from fixed references, not from the neighbouring machine. Neighbouring machines move.
Orientation, including which side the operator stands on and which side needs maintenance access. A machine installed the right way round for production and the wrong way round for servicing gets complained about for a decade.
Clearances around the machine for door swing, guard opening, mould or die change, and the space a maintenance engineer needs to get behind it.
Foundation drawing signed off against the OEM template, with anchor positions and pocket depths confirmed.
As-cast condition verified if the foundation already exists. What was poured and what was drawn are different documents more often than anyone expects.
Floor capacity at the final position and along the route to it.
Termination points fixed for power, air, water, hydraulic and exhaust — physically located, not just listed.
The supply boundary agreed in writing. Who brings power to the machine, who connects it, and who certifies it. This single line prevents more disputes than any other.
Unloading point and route, with the equipment needed at each stage.
The working window, including whether production continues alongside and what the noise, dust and permit constraints are.
What is measured at handover and to what tolerance — levelling readings, alignment, parallelism where applicable, trial cycle conditions.
Who signs. Named person, not a department.
If you cannot answer all eleven, the installation is not ready to be scheduled. It is ready to be surveyed.
What changes when the machine arrives in containers from Japan, Taiwan or Europe, and what to arrange before it lands.